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      +91 98791 02927
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  • Our Offerings
    • Bhuri Industrial Consulting PVT LTD
      +91 98791 02927
      info@bhuriconsulting.com
    • Our Offerings
    • 100% reliable plant operation
    • Clean plant
    • Cost-efficient operation
    • Employee culture transformation
    • Fire detection and protection in high potential area
    • Gemba kaizen process implementation
    • Management of change (MOC) in plant
    • No fire incident.
    • No loss time injury. (Zero LTI)
    • System and procedure to avoid mistakes
    • Trip bypass & alarm management
    • USE of IT and AI
    • World-class O&M practice
    • Zero leak plant
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      +91 98791 02927
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  • Overcoming Fertilizer Plant Commissioning Challenges

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    Overcoming Fertilizer Plant Commissioning Challenges
    0
    Date
    June 8, 2023
    Provide background information on the project, emphasizing the challenges faced by a well-known group in setting up a fertilizer plant in northern India. Highlight the criticality of the equipment ordered from a government-owned South Indian company, which had a monopoly in supply and quality production. Explain the lack of communication facilities during the 90s, making it difficult to address project issues and delays.
  • Fertilizer Plant Compressor Issue

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    fertilizer challenge
    Fertilizer Plant Compressor Issue
    0
    Date
    June 8, 2023
    The fertiliser plant operates under high-pressure conditions, utilizing natural gas as the raw material to produce urea fertiliser. The large size Compressor plays a crucial role in compressing the gas. If the gas pressure drops below a certain level, the Compressor kicks in to compress it and push it back into the header using a non-return valve (NRV) between the inlet and outlet. This raises the outlet pressure and improves the overall efficiency of the fertiliser plant. The Compressor is an essential component found in most energy-sensitive fertiliser plants. However, in one plant located in northern India, this Compressor installation remained non-functional due to tripping caused by low flow.
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1978 - 1988 Tata Chemicals, Mithapur.
Challenge Instrumentation frequent failure, trappings due to air line failure. Business Impact Profitability. Solutions implemented after RCA and study I took responsibility to set right Entire airline and associated like air filters etc converted to SS316 and atlas copco with MD 6 Dryer to avoid moisture in air line.Outcome No instrument failure thuse, loss preventes.
Next
21978 - 1988 Tata Chemicals, Mithapur.
Challenge Instrumentation frequent failure, trappings due to air line failure. Business Impact Profitability. Solutions implemented after RCA and study I took responsibility to set right Entire airline and associated like air filters etc converted to SS316 and atlas copco with MD 6 Dryer to avoid moisture in air line.Outcome No instrument failure thuse, loss preventes.
Next
31978 - 1988 Tata Chemicals, Mithapur.
Challenge Instrumentation frequent failure, trappings due to air line failure. Business Impact Profitability. Solutions implemented after RCA and study I took responsibility to set right Entire airline and associated like air filters etc converted to SS316 and atlas copco with MD 6 Dryer to avoid moisture in air line.Outcome No instrument failure thuse, loss preventes.
Next
41978 - 1988 Tata Chemicals, Mithapur.
Challenge Instrumentation frequent failure, trappings due to air line failure. Business Impact Profitability. Solutions implemented after RCA and study I took responsibility to set right Entire airline and associated like air filters etc converted to SS316 and atlas copco with MD 6 Dryer to avoid moisture in air line.Outcome No instrument failure thuse, loss preventes.
Next
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