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Safety Management System Implementation
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Safety Management System Implementation
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Date
June 12, 2023
Industries often viewed accidents as inevitable and acceptable. However, a multinational corporation (MNC) faced significant challenges in improving its safety management system due to legal compliance requirements and the need to address serious incidents. This led to a change in management and their mindset, highlighting the importance of safety across all levels of the organization.
CFBC Boiler’s reliability challenge threatens business survival, but BiC Promoter’s success case study offers hope
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CFBC Boiler’s reliability challenge threatens business survival, but BiC Promoter’s success case study offers hope
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Date
June 9, 2023
This case study focuses on a CFBC (Circulating Fluidized Bed Combustion) boiler that experienced poor performance due to fouling issues. The company sought the expertise of BiC Promoter to address the problem and achieve satisfactory boiler operation. This report presents a detailed account of the situation, the problem statement, the study, and planning undertaken, the proposed solution, implemented actions, and the ultimate conclusion.
Optimization of Boiler Shutdown Timing
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Optimization of Boiler Shutdown Timing
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Date
June 9, 2023
This paper presents a case study conducted in a chemical plant with a cogeneration facility, focusing on optimizing boiler shutdown timing to enhance availability and reliability and minimize downtime during annual inspections. The study addresses two key problems faced by the plant, namely scaling in the furnace and prolonged annual shutdown periods required for repairs, replacements, cleaning, and inspections. The assigned BiC promoter from a consulting firm took charge of implementing improvements and demonstrated effective leadership throughout the process. This paper outlines the approach adopted for each problem, the action points undertaken, and the corresponding results achieved.
Instrumentation Reliability in Process Plants
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Instrumentation Reliability in Process Plants
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Date
June 9, 2023
BiC, a consulting firm with extensive experience in instrumentation, mechanical, electrical, civil projects, and IT systems including AI, recognizes the crucial role of instrumentation in automated plants. While automation has led to manpower reduction, the reliability of instrumentation remains a key factor in ensuring process safety, profitability, and customer satisfaction. a case study on improving instrumentation reliability using AI in power plants, chemical industries, Cement, Oil and Gas, and many more.
Margin Improvement Through Strategic – A Bold Decision
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Margin Improvement Through Strategic – A Bold Decision
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Date
June 9, 2023
The oil and gas industry demands significant financial investments, involving risks, from conceptualization to operations. The success and profitability of companies in this sector depend on key strategic decisions. This case study focuses on a significant margin improvement achieved through a bold decision by the promoter of BiC, an industrial consulting company.
Plant Safety Management Process Implementation
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Plant Safety Management Process Implementation
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Date
June 8, 2023
Historical safety mindset: In the past, industries operated with the belief that a certain number of accidents, including some fatalities, were inevitable and acceptable. BiC's expertise: BIC is a consulting firm specializing in industrial consultancy, particularly in safety management system implementation.
Catastrophic Fire in Captive Cogeneration Power Plant
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Catastrophic Fire in Captive Cogeneration Power Plant
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Date
June 8, 2023
A case study on a catastrophic fire incident that occurred in a chemical plant's captive co-generation power plant. The fire resulted in extensive damage to the power plant, including the complete destruction of electrical infrastructure, turbines, and buildings. The study highlights the importance of Process Safety Management (PSM) in preventing and mitigating such accidents and incidents in industrial processes. The investigation identified various factors contributing to the incident, such as a detached recently repaired servo, inadequate management of change, and challenges in the organizational safety culture. The paper discusses the lessons learned, actions taken, and outcomes achieved to restore operations and enhance process safety management.
Densh Plant Product Failure in Quality Test Consistently for Months
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Densh Plant Product Failure in Quality Test Consistently for Months
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Date
June 8, 2023
This case study focuses on a mechanical brickett manufacturing plant in chemical plant, known as the Densh Ash Plant, which faced significant challenges resulting in the accumulation of rejected finished products. Despite various attempts by experts, the problem persisted, hampering production. The objective of this case study is to present a systematic and professional approach to resolving the issues at the plant.
Overcoming Fertilizer Plant Commissioning Challenges
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Overcoming Fertilizer Plant Commissioning Challenges
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Date
June 8, 2023
Provide background information on the project, emphasizing the challenges faced by a well-known group in setting up a fertilizer plant in northern India. Highlight the criticality of the equipment ordered from a government-owned South Indian company, which had a monopoly in supply and quality production. Explain the lack of communication facilities during the 90s, making it difficult to address project issues and delays.